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Flexelite
Product Data Sheet

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Lightweight, Flexible Polymer Modified Dry Set Mortar


Flexelite is a polymer modified dry set mortar composed of lightweight aggregates, sand, cement, dry resins and other proprietary chemicals used to adhere virtually all types of tile, especially large tile units, marble, and granite to acceptable surfaces. Due to it’s light weight and flexible properties, Flexelite installations provide higher resistance to cracking than normal mortars. Flexelite is especially formulated to hold large units in place on vertical surfaces. Flexelite also reduces unevenness caused by setting of the tile when used on horizontal surfaces.

Flexelite is applied in thickness from 1/8 to 3/4 inches to adhere marble, granite, ceramic, mosaic, quarry and porcelain and tile to plaster, drywall, concrete, backerboard, exterior grade plywood, plastic laminates and masonry surfaces. Flexelite is designed to set tiles vertically of up to 7 lbs. per sq. ft. Recommended for exterior use subjected to freeze – thaw conditions.

Flexelite may not be used to adhere tile to asphalt, fiberglass, particle or luan board, plastic, glass, metal or other unsuitable surfaces. Do not apply if temperatures are below 40 degrees F within a 48 hour period. Expansion and cold joints should not be bridged by setting material.

Coverage

One 30 lb. bag covers approximately 40 - 50 square feet with a 1/2" by 1/2" notched trowel, and 70 - 80 square feet with a 1/4” by 3/8” notched trowel.

Advantages Polymer Modified Thinset
Lightweight
Higher Flexibility
Higher Crack Resistance
Non Slump / Non Sag
Ideal for Large Tiles
Standards

Flexelite conforms to ANSI A118.1, ANSI A118.4, and ANSI A108.5.

Surface
Preparation

Surfaces to receive Flexelite must be clean and dry. Coatings, sealers, curing agents, and loose material must be removed prior to installation. All substrates must be secure and stable.

Mixing

Add Flexelite to water and mix to a thick trowelable consistency. Mix at low speed to avoid entraining excess air into the material. Let the material slake for 10 minutes and remix prior to use. Do not add additional water to retemper material.

Applications

Scratch in a small amount of material onto substrate to insure proper bond, then apply additional material with a suitable trowel. It is important when adhering marble and granite that 100% coverage is obtained. When installing irregularly sized marble and granite units, backbuttering each piece and setting, using a large notched trowel is recommended. This will maximize bonding area and improve the evenness of the finished surface. Set the tile in the material with enough force to insure 100% contact and twist tile slightly. Ten minutes after the tile is set, do not adjust, move, or put pressure on the tile. Only spread enough material that can be covered with tile within 15 minutes. Remove unhardened mortar with water. Once mixed, mortar can be used for up to 4 hours.

For applications over cement backerboard, adhere backerboard according to backerboard manufacturers recommendation using Flexelite applied to the plywood substrate.

For applications over existing ceramic tile, plastic laminate, vinyl flooring (non-asbestos), or VCT residue, roughen surface with coarse sandpaper or other abrasive. Clean to remove loose material.

Cleaning Immediately after use, clean with water. Protect other surfaces from contact with material.
Curing Under normal conditions grouting may be performed after the dry set mortar has cured 24 – 48 hours.
Caution This material contains portland cement and silica. Avoid dusty conditions and breathing dust. Wear OSHA approved dust masks. Avoid all contact with skin and eyes. Wear gloves and eye protection.
Packaging White and gray is available in 30 lb. bags.
Typical Performance Properties
Shear Strength 7 days 28 days
Marble & Granite Units Min. 300 psi 550 psi
Quarry Tile Min. 250 psi 520 psi
Porcelain Tile Min. 250 psi 400 psi
Quarry Tile to Plywood Min. 200 psi 230 psi
Compressive Strength 7 days Min. 3500 psi
Adjustabilty 15 minutes
Open Time 60 minutes
Initial Set 5 hours
Final Set 8 hours


Flexelite Mortar MSDS